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4、病毒清除工艺验证方案
On January 21, 2020, the National Medical Products Administration (NMPA) issued the "Announcement on the Application of 11 International Technical Guidelines for Human Drug Registration, including Q2 (R1): Analytical Method Validation: Text and Methodology" (Announcement No. 7 of 2020). The announcement clarified that, starting 6 months after the release of this announcement (i.e., July 10, 2020), pharmaceutical studies (based on the time of experimental record) will apply ICH guidelines, including ICH Q5A (R1) and Q5B. Therefore, the virus clearance validation for human monoclonal antibodies, protein drugs, and other biopharmaceuticals now follows a unified set of standards and principles both domestically and internationally. The recommended validation plan (CHO expression system) is shown in the table below:
Table 2: Currently Recommended Overall Virus Clearance Process Validation Plan for IND and BLA Submissions
Process |
临床Ι期(IND)
NMPA/EMA/UDFDA
|
临床Ⅲ期后报产(BLA)
NMPA/EMA/UDFDA
|
低 pH 孵育或 S/D 处理 |
1种病毒(MuLV),重复2次实验 |
2 种病毒(MuLV,PRV),重复2次实验 |
纳米膜过滤 |
2种病毒(MuLV,MVM),重复2次实验 |
4 种病毒(MuLV,PRV,Reo3,MVM),重复2次实验 |
阴离子交换层析 |
2种病毒(MuLV,MVM),重复2次实验 |
4 种病毒(MuLV,PRV,Reo3,MVM),重复2次实验,需评估旧填料的病毒清除能力以及病毒残留 |
另外一种层析 |
可选 |
4 种病毒(MuLV,PRV,Reo3,MVM),重复2次实验,需评估旧填料的病毒清除能力以及病毒残留 |
Virus Clearance Process Validation Showcase
Canvest Bio has provided professional, comprehensive, and reasonable virus clearance process validation services to hundreds of domestic and international biopharmaceutical companies; the approval rate is 100%. We have professional project managers (PM) who respond to customer needs promptly, track project progress, and provide continuous service throughout the submission process, including offering rational suggestions for submission material writing.
Filing Stage: IND
Agency: Dual filing (domestic and international)
Process and Results:
Process |
去除/灭活指数(log10) |
||
X-MuLv |
MVM |
PRV |
|
低pH孵育 |
≥4.30±0.14 |
/ |
≥5.20±0.07 |
阴离子层析 |
≥5.05±0.00 |
≥5.9±0.35 |
/ |
纳米膜过滤 |
≥4.85±0.07 |
≥5.15±0.07 |
/ |
Filing Stage:BLA
Agency: Domestic declaration
Process and Results:
Process |
去除/灭活指数(log10) |
||||
X-MuLv |
MVM |
PRV |
Reo3 |
||
低pH孵育 |
≥5.80±0.28 |
/ |
≥5.15±0.07 |
/ |
|
纳米膜过滤 |
≥4.95±0.00 |
≥4.55±0.00 |
≥4.30±0.14 |
≥4.15±0.07 |
|
亲和层析 |
新填料 |
3.38±0.07 |
3.14±0.38 |
4.09±0.14 |
2.43±0.20 |
旧填料 |
3.48±0.07 |
3.14±0.38 |
4.09±0.51 |
2.29±0.16 |
|
阴离子层析 |
新填料 |
4.30±0.00 |
4.19±0.07 |
4.70±0.07 |
4.64±0.07 |
旧填料 |
4.35±0.00 |
4.33±0.10 |
4.66±0.29 |
4.50±0.14 |
3、 指示病毒选择
Indicator viruses can be classified into three types: "related" viruses (such as human viruses that may be carried by human blood products, including HAV, HBV, HIV, and B19), specific "model" viruses (such as MVM and x-MuLV viruses in CHO expression systems, and BV virus in baculovirus expression systems), and non-specific "model" viruses (such as PRV and Reo3 viruses in CHO expression systems). Priority should be given to selecting viruses that are closely related to potential contaminating viruses. If related viruses are unavailable or unsuitable for in vitro culture, specific "model" viruses can be used as substitutes.
When evaluating the overall virus clearance capability, non-specific model viruses with different characteristics should be selected. These include DNA/RNA, enveloped/non-enveloped, particle size, and viruses that are particularly resistant to physical/chemical treatments. The indicator virus should have a sufficiently high titer, and the selected indicator virus should not pose a biological hazard to operators or the environment.
The validation platform has a rich collection of virus strains, with clear backgrounds, high purity, and titers reaching 8-9 Log10/ml. Table 1 lists the four most commonly used indicator viruses for CHO expression product process validation.
Table 1: Properties of Commonly Used Indicator Viruses in Virus Clearance Process Validation
Virus Name |
Virus Characteristics |
Testing Method |
Viral Titer Log10/ml |
Reo3(呼肠孤病毒) |
双链 RNA 病毒,无包膜,抗性中50-70nm |
TCID50 Q-PCR |
8-9 |
MVM(鼠细小病毒 ) |
单链 DNA 病毒无包膜,抗性极高
18-26nm
|
TCID50 Q-PCR |
8.5-9.5 |
PRV(伪狂病毒) | 双链 DNA 病毒有包膜,抗性中120-200nm |
TCID50 Q-PCR |
8-9 |
MuLv (鼠白血病病毒) |
单链 RNA 病毒有包膜,抗性低 80-120nm |
TCID50 Q-PCR |
7.5-8.5 |
BV (杆状病毒) |
双链 DNA病毒有包膜 45×275nm |
TCID50 |
8-9 |
POL-1 (人脊髓灰质炎I型病毒) |
单链 RNA 病毒无包膜,抗性中 25-30nm |
TCID50 |
8-9 |
VSV (水疱性口炎病毒) |
单链 RNA 病毒有包膜,抗性低 70×150nm |
TCID50 Q-PCR |
8-9 |
PPV (猪细小病毒) |
单链 DNA 病毒无包膜,抗性高 18-24nm |
TCID50 Q-PCR |
7.5-8.5 |
HAdV-5
(人腺病毒5型) |
双链 DNA 病毒无包膜,抗性低
70-90nm |
TCID50 |
8.5-9.5 |
BPIV-3 (牛副流感病毒3型) |
单链 RNA 病毒有包膜,抗性低 150-200nm |
TCID50 |
8-9 |
2、法规依据
"Viral Safety Control of Biologics" (General Requirements, Part III, Pharmacopoeia of the People's Republic of China, 2020 Edition)
"Guidelines on Technical Methods and Validation for Viral Inactivation/Removal in Blood Products" (State Food and Drug Administration Announcement [2002] No. 160)
"General Technical Review Guidelines for Viral Safety Evaluation of Biological Tissue Extracts and Eukaryotic Cell-Expressed Products" (State Food and Drug Administration, [S]GPH3-1, December 2005)
"Guidelines for Validation of Viral Inactivation/Removal Effectiveness in Animal-Derived Medical Devices" (Announcement on the Issuance of Technical Review Guidelines for Registration of Animal-Derived Medical Devices, CFDA Announcement [2017] No. 224)
Viral Safety Evaluation of Biotechnology Products Derived From Cell Lines of Human or Animal Origin. 1999. ICH Q5A(R1)
Design, Evaluation, and Characterization of Viral Clearance Procedure.2016. USP General Chapter: <1050.1>
1、服务信息(简介)
Canvest Bio provides customized virus clearance process validation services, offering virus detection and titer analysis on samples before and after processing using Q-PCR or infectivity assays to validate the effectiveness of virus removal/inactivation by downstream processes.
Canvest Bio operates a BSL-2 laboratory certified by national authorities and holds both CMA and CNAS certifications for virus clearance process validation. The laboratory is equipped with multiple biosafety cabinets, AKTA purification systems, nanofiltration equipment, ultracentrifuges, and other instruments. These enable virus clearance process validation for various processes, including low pH incubation, heat treatment/pasteurization, S/D treatment, chromatography (affinity chromatography, anion exchange chromatography, hydrophobic chromatography, etc.), and nanomembrane filtration. The company has rich industry experience, having completed hundreds of virus clearance process validation projects.
The director of Canvest Bio’s virus clearance process validation platform holds a Ph.D. in Microbiology from Wuhan University and possesses extensive experience in virology, cell biology, and microbiology, with a focus on cell testing and virus clearance process validation. The professional team has over ten years of industry experience, constantly optimizing technical systems to enhance virus titer and purity to meet regulatory and customer requirements. Core team members have solid backgrounds in biomedical and pharmaceutical fields, with over five years of experience in virus clearance process validation.
In recent years, Canvest Bio has provided virus clearance process validation services to hundreds of domestic and international biopharmaceutical companies. The company considers both domestic and international regulatory requirements, offering comprehensive and reasonable validation plans based on customer needs, along with authoritative testing reports. This has supported companies in process development, new drug clinical trial applications (IND), and biologics license applications (BLA), achieving both positive social and economic impacts.